Wireless Dual-Flange Level Transmitter
The wireless dual-flange level gauge is an intelligent level instrument based on the differential pressure measurement principle. Its core operating principle involves utilizing diaphragms mounted on two flanges installed on the high-pressure and low-pressure sides of a container (typically the bottom and top) to sense the pressure difference within the liquid. This pressure difference is proportional to the liquid level height, enabling precise calculation of the current level value through differential pressure measurement.
Unlike traditional dual-flange level gauges, this product integrates advanced wireless communication modules (such as WirelessHART) and is often battery-powered. It transmits measured liquid level data remotely and wirelessly to monitoring centers or cloud platforms, enabling true wireless, remote monitoring. This design is particularly suitable for scenarios where wiring is difficult, locations are dispersed, or mobile monitoring is required.
Description
Product Advantages and Features
The wireless dual-flange level gauge integrates the measurement strengths of the dual-flange gauge with the convenience of wireless technology, delivering significant value to users.
1. Wireless and Installation Advantages
🔹 Revolutionary Zero-Wiring: Utilizing wireless communication technologies like WirelessHART eliminates the need for cable installation, saving on cable and conduit costs. This makes it particularly suitable for monitoring in hard-to-wire areas or on mobile equipment.
🔹Long-Range Communication: Wireless technology delivers exceptional communication distances, transmitting data via corresponding networks to remote monitoring centers. This facilitates integration with energy management systems or IoT platforms for remote monitoring and data analysis.
🔹Ultra-Low Power & Battery Operation: Low-power technology combined with battery power enables extended independent operation without frequent battery replacement.
🔹Solves challenging measurement conditions: The dual-flange design makes it particularly suitable for measuring high-temperature viscous, crystallizing, highly corrosive, toxic, or particulate-laden media. It eliminates issues common with traditional pressure tubing, such as clogging, corrosion, and frequent isolation fluid replenishment.
2. Performance and Measurement Advantages
🔹 High Accuracy and Exceptional Repeatability: Delivers superior measurement precision, with select models achieving ±0.2% accuracy to meet stringent process control and inventory management standards.
🔹Stable and Reliable Construction: Features no internal mechanical moving parts, minimizing maintenance requirements while ensuring high reliability and extended service life.
🔹Broad Media Compatibility: Flange diaphragm materials include 316 stainless steel, Hastelloy, tantalum, and others, enabling measurement of diverse corrosive media.
🔹 Robust Environmental Adaptability: Features high protection ratings (e.g., IP65) for harsh industrial environments. Select models offer wide medium temperature ranges, such as -50°C to +240°C.
🔹 Intelligent Diagnostics and Maintenance: Smart models include self-diagnostic functions, supporting remote configuration and parameter adjustment. Digital filtering technology effectively suppresses level fluctuation impacts, ensuring stable display.
Application Areas
Wireless dual-flange level gauges excel in multiple industrial sectors thanks to their stable measurement performance and wireless transmission advantages:
🔹 Petroleum, Chemical, and Natural Gas Precise level measurement and remote monitoring for various pressurized or vacuum storage tanks (e.g., crude oil, refined oil, chemicals).
🔹 Water Treatment and Municipal Management Water level monitoring in sewage treatment plants and pumping stations, plus water level measurement in reservoirs or tanks.
🔹 Energy and Power Level measurement in power plants for containers like demineralized water tanks, acid tanks, and alkali tanks.
🔹 Metallurgy and Mining Level detection in high-temperature, high-pressure, or corrosive media such as slurry and reaction vessels.
🔹 Food and Pharmaceutical Level monitoring for hygienically compliant liquid storage tanks (e.g., raw material tanks, finished product tanks).
Selection and Application Tips
When selecting and using wireless dual-flange level gauges, several key points require special attention:
🔹Consider medium properties: Clearly identify the medium’s corrosiveness, density, temperature, viscosity, and whether it contains solid particles or is prone to crystallization. These factors influence the choice of flange diaphragm material, structural type (e.g., flat flange, insert flange), and filling fluid.
🔹Verify Process Conditions: Accurately understand the vessel’s operating pressure, temperature range, and presence of high vacuum or frequent pressure fluctuations. Ensure the selected instrument’s flange pressure rating and temperature range meet requirements.
🔹Wireless Communication Requirements: Clearly define specific field requirements for wireless transmission protocols (e.g., WirelessHART), network coverage, and data update frequency. These directly impact battery endurance.
🔹 Power and endurance: If battery-powered operation is chosen, evaluate the expected battery lifespan based on the data acquisition frequency.
🔹 Installation considerations: Ensure both flanges are correctly installed on the high-pressure and low-pressure sides of the vessel. Pay attention to the routing and protection of the capillary tube to prevent mechanical damage.




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